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Knife steel bars, a sketchbook, magnifier and calipers on a bench with a heat-treat kiln glowing behind

ForgeBrain

Free knifemaking knowledge, from steel to sheath

ForgeBrain is the knowledge base I wish I had when I started: 227 guides, 33 steels, 61 head-to-head comparisons, 29 troubleshooting pages and 8 shop calculators, all free and organized around practical shop questions.

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Thirty-three steels, four questions

ForgeBrain is Torus CNC’s knowledge base for knifemakers: a growing reference covering knife steels, heat treating, abrasives and grinding technique, forging, damascus, handles and sheaths, shop calculators, and symptom-first troubleshooting for anyone running a 2×72 belt grinder. It is built to answer real shop questions fast, whether you are choosing a steel for your next blade, dialing in a heat-treat cycle, or figuring out why your belt will not track.

New: the Steel Selector. Thirty-three steels is a lot of chart. Answer four quick questions, what you make, how you feel about rust, your heat-treat setup, your stones, and get your three best-fit steels. Run the Steel Selector.

Pick a section below, or search the whole library.

Knife steel selection in a working knife shop
Every steel page carries composition, ratings, heat-treat notes and how it behaves on a belt.

The library

Browse by what is on your bench

Pick the part of the build that is in front of you right now. Every section is free to read and organized by the work on your bench.

  • Abrasives and belt grinding in a working knife shop
    42 guides

    Abrasives

    Belt selection, grit progression and grinding technique for the 2×72: which belt to run for a given job, why belts glaze or track…

    Browse the guides
  • Axes and tomahawks in a working knife shop
    12 guides

    Axes & Tomahawks

    Axes and tomahawks from anatomy to edge: the classic American patterns, bit steels and heat treat, hanging a handle right…

    Browse the guides
  • Beginner knifemaking in a working knife shop
    22 guides

    Beginner Guides

    New to knifemaking? Start here. Straightforward guides to your first steel, your first tools, reading the data on this site, and…

    Browse the guides
  • Knife blade design in a working knife shop
    39 guides

    Blade Design

    Grinds, blade shapes and the design decisions that decide how a knife performs at its job, from bevel angles and distal taper to…

    Browse the guides
  • Polished aluminum drive wheel with keyed bore, three-quarter view of the dished face, on black with a purple glow
    8 calculators

    Calculators

    Free shop calculators built around real 2×72 setups: belt speed, grind height, razor angle, steel weight, quench oil and temper…

    Browse the calculators
  • Damascus and pattern welding in a working knife shop
    15 guides

    Damascus & Pattern Welding

    Pattern-welded damascus start to finish: forge welding a first billet, step-by-step ladder, twist, raindrop and feather patterns…

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  • Fantasy blade construction in a working knife shop
    9 guides

    Fantasy & Fiction Blades

    The blades of fiction taken seriously: what Valyrian steel really is, whether obsidian daggers work, the physics a giant sword…

    Browse the guides
  • Folding knife mechanisms in a working knife shop
    9 guides

    Folding Knives

    The precision end of the craft: how folders work, from pivots and washers to detents and locks, and the build path from a first…

    Browse the guides
  • Forging and bladesmithing in a working knife shop
    17 guides

    Forging & Bladesmithing

    Moving hot steel on purpose: choosing a first forge, anvils, hammers and tongs, forging a blade from bar stock, hammer control…

    Browse the guides
  • Knife steel heat treatment in a working knife shop
    8 guides

    Heat Treat Library

    Heat-treat recipes, principles, equipment and troubleshooting for hardening and tempering knife steel at home, on two paths…

    Browse the guides
  • Knife steel selection in a working knife shop
    33 steels

    Knife Steel Database

    Thirty-three knife steels with composition, toughness, edge retention, corrosion resistance, machinability and heat treat notes…

    Browse the steels
  • Leather sheath work in a working knife shop
    12 guides

    Leatherwork

    The knifemaker’s second craft: leather types and weights, cutting and saddle stitching, wet-formed sheaths that fit like they…

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  • Blade steel metallurgy in a working knife shop
    11 guides

    Metallurgy

    The science behind the steel in plain language: what alloying elements do, how steel categories differ, what carbide size means…

    Browse the guides
  • The knifemaking business in a working knife shop
    14 guides

    Selling & Business

    Turning knifemaking into real income: pricing a custom knife, selling at faires and online, LLCs and insurance, shipping laws…

    Browse the guides
  • Sword making in a working knife shop
    17 guides

    Swords

    The blade’s oldest and grandest form: the great historical types and how they worked, what they were made of, and how a modern…

    Browse the guides
  • Nebula dual-axis tracking assembly: star knob, spring and idler wheel, close-up, on black with a purple glow
    29 fixes

    Troubleshooting

    Symptom-first fixes for grinder and heat-treat problems: belts that will not track, vibration, warped or cracked blades, chipping…

    Browse the fixes

Featured

Six guides to start with

Start with these six guides for grinder setup, steel choice and work at the bench.

Thermal cycles for 1084, start to finish

Forge, normalize, two more cycles at 1,350°F, harden, quench and temper twice at 400°F: the descending cycles erase the coarse forged grain before it reaches your edge.

From Forge to Quench: Thermal Cycles for 1084

  1. forging
  2. normalize
  3. cycle 2
  4. cycle 3
  5. harden
  6. quench!
  7. temper ×2 @ 400°F
  • still-air cool below ~900°F between cycles

Descending cycles (1,500 → 1,350 → 1,350°F) erase coarse forged grain and stress before the quench - skip them and the forge-grown grain goes straight into your edge.

Values marked on the figure: 2,300°F forging; 1,500°F; 1,350°F; 900°F; 400°F temper; time →.

From my guide to normalizing and thermal cycling.

Shop math

Run the numbers first

Belt speed, grind height, honing angle, steel weight and the charts I keep taped to the wall.

Where belt speed comes from

Belt speed in surface feet per minute is pi times the drive wheel diameter in inches times RPM, divided by 12, so a 7-inch wheel runs the belt 1.75 times as fast as a 4-inch at the same RPM.

Torque or speed. Your call.

  • 4-inch drive wheelSlower belt speed and more torque. Better control for sharpening, finishing and tough steels, and less likely to bog when you lean in. This is the wheel that ships on every Torus grinder.
  • 7-inch drive wheelFaster belt speed for rapid stock removal on big blades and heavy shaping. It may bog under a heavy load with a smaller motor, and it gives up some fine control.
  • Keyed 5/8-inch bore
  • TechTop TEFC 3,600 RPM 56C face-mount motor

Belt speed (SFPM) = (pi x drive wheel diameter in inches x effective RPM) / 12

4-inch for torque and control, 7-inch for about 75% more belt speed. Both keyed 5/8-inch.

Assumes the drive wheel runs straight off the motor shaft at 1:1. Step pulleys or a gearbox shift the answer by their ratio.

Values marked on the figure: SFPM; SFPM; RPM.

The belt speed calculator below runs the same formula for your wheel and motor.
  • Grind Height Calculator

    Turn stock thickness, edge thickness and bevel angle into the scribe height for a flat grind, with notes…

  • Quench Oil Speed Chart

    A chart that matches quench media, from fast Parks 50 oil to aluminum plates and still air, to the…

  • Steel Selector

    Answer four questions - use, rust care, heat treat setup, sharpening gear - and get your three best-fit…

  • Steel Weight Calculator

    Enter length, width and thickness to get a steel bar's weight in pounds and ounces at 0.284 lb per cubic…

  • Steel Temper Color Chart

    The oxide temper colors of carbon steel from pale straw to blue, with temperatures, what each means for…

Same bench

The grinders behind the knowledge

ForgeBrain is free to use. I machine the parts, hand-assemble, track and test each Torus grinder in Sterling, Illinois.

  • Classic aluminum 2x72 grinder, side view with flat-platen tool arm and yellow Safety Rules label, on black with a purple glow

    Torus 2×72 Classic Aluminum Belt Grinder

    Prior-design aluminum chassis, 90-degree tilt and 1.5-inch tooling arms.

    Starts at$995View

One-man shop

Ask about a missing topic

I answer my own email. If a guide did not cover your problem, tell me what you are building and what the steel is doing.