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Three aluminum cross-shaped tension knobs with stainless threaded studs, angled view, on black with a purple glow

Wheels and tensioners

Drive wheels, platen wheels and tension knobs.

The parts that decide how the belt runs, and the parts that go missing. Drive wheel diameter sets your belt speed, the rubber platen wheels keep the belt from chattering, and the knobs are the ones that roll off the bench and under the toolbox.

6 products

Everything in wheels & tensioners

Love the tracking system and the ratchet belt tensioning - makes changing belts quick and painless. All the controls just make sense.…

Read the whole review by Eric TorrieShow the short version of Eric Torrie’s review

Got this belt grinder for our farm shop and it's been awesome. The machining quality really impressed me - everything fits tight and feels solid, you can tell they put real care into making it.

Setup took maybe 20 minutes tops and it was ready to roll. Runs super smooth and quiet with basically no vibration. Even though it's aluminum, there's zero flex or rattling - feels rock solid even when you're really putting it to work.

Love the tracking system and the ratchet belt tensioning - makes changing belts quick and painless. All the controls just make sense.

But honestly, what made this purchase special was dealing with Rich. He was incredible - answered all my questions before I bought it, made sure I got the right setup, and followed up several times after it arrived to check how everything was running. You just don't get that kind of service anymore.

First belt grinder we've owned and I'm really happy with it. Thing's built to last and performs great. Would definitely recommend it if you're looking for a solid grinder for your shop.

Keep up the fantastic work Rich!

5 out of 5 starsEric TorrieGoogle review by Eric Torrie (opens in a new tab)

What matters here

Why it is built this way

  • Speed is the wheel

    Swapping a 4-inch drive wheel for a 7-inch is the cheapest way to change belt speed on a fixed-RPM motor.
  • Keyed 5/8-inch bore

    Machined for a standard 56C motor shaft, so it lands square and stays put under load.
  • Keep spares

    A $39 set of knobs on the shelf means a lost knob costs you a minute, not an evening.

Same motor, two belt speeds

Each turn pulls pi times the wheel's diameter of belt past the platen, so at the same RPM the 7-inch wheel runs the belt 1.75 times as fast as the 4-inch.

Torque or speed. Your call.

  • 4-inch drive wheelSlower belt speed and more torque. Better control for sharpening, finishing and tough steels, and less likely to bog when you lean in. This is the wheel that ships on every Torus grinder.
  • 7-inch drive wheelFaster belt speed for rapid stock removal on big blades and heavy shaping. It may bog under a heavy load with a smaller motor, and it gives up some fine control.
  • Keyed 5/8-inch bore
  • TechTop TEFC 3,600 RPM 56C face-mount motor

Belt speed (SFPM) = (pi x drive wheel diameter in inches x effective RPM) / 12

4-inch for torque and control, 7-inch for about 75% more belt speed. Both keyed 5/8-inch.

Assumes the drive wheel runs straight off the motor shaft at 1:1. Step pulleys or a gearbox shift the answer by their ratio.

Values marked on the figure: SFPM; SFPM; RPM.

4-inch for torque and control, 7-inch for about 75% more belt speed. Both keyed 5/8-inch.

Where the wheels run

One 2x72 belt runs over four wheels: the drive wheel, the tracking wheel on the stainless ratchet tensioner and the two platen wheels.

How the belt runs on a Torus 2x72

  • a 2-inch by 72-inch belt
  • 4-inch machined aluminum drive wheel with 5/8-inch keyed bore
  • machined billet-aluminum dual-axis tracking head
  • 304 stainless ratchet tensioner
  • Deep flat platen attachment on a 1.5-inch tooling arm
  • 90-degree tilt on a pin

A 72-inch belt runs cooler and lasts longer than a short one, a 2-inch face covers a full bevel, and a flat platen gives you a reference surface you can trust.

Every Torus uses the same machined billet-aluminum dual-axis tracking head. All three tilt, take standard 1.5-inch tooling arms and use a 304 stainless ratchet tensioner.

Values marked on the figure: vertical; horizontal; 72 in.

Shown on a Nova. Every Torus runs its belt over the same four wheels.

Questions

Before you order

4-inch or 7-inch drive wheel?

The 4-inch runs the belt slower with more torque, which is what you want for sharpening, finishing and tough steels, and it is what ships on every Torus. The 7-inch spins the belt about 75% faster for quick stock removal on big work.

How many rubber platen wheels do I need?

They are sold individually and a full flat platen assembly uses two. If you are replacing a worn pair, order two.

Keep looking

Other shelves in the shop

Rich Linville drilling a grinder part at the drill press in the Sterling, Illinois shop

Keep it running

Order the spare before you need it.

Wear parts are cheap and small. Losing a grinding session to one is not.